HIGH PERFORMANCE MUNICIPAL PIPE PLUGS - SAE
HEAVY-DUTY FOR HIGHER BACKPRESSURES

   

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COMMERCIAL - MUNICIPAL - HIGH PERFORMANCE - HIGH PRESSURE - PILLOW SHAPE - PACKERS
HIGH PERFORMANCE MUNICIPAL PIPE PLUGS FOR SANITARY SEWERS AND STORM DRAINS

Multi-size pipe plugs reinforced with Kevlar® have a wide application range. Each plug covers several pipe sizes. Multi-size ranges overlap for more user selectivity. For pipes from 4'' diameter to 96" diameter. These plugs are heavy-duty and have a higher inflation pressure.

 

Read the manual
FOLLOW INSTRUCTIONS

 

Clean the pipe
CLEAN THE PIPE

 

Brace the plug
BRACE THE PLUG

HIGH PERFORMANCE BLOCKING PIPE PLUGS
PART PLUG APPLICATION PLUG SIZE DEFLATED LENGTH BYPASS INFLATION
ITEM TYPE MIN. MAX. DIAMETER LENGTH  WEIGHT TOTAL SIZE REQUIRED PORT
# inch inch inch inch inch lbs inch inch PRESURE SIZE
545456 4"-8" 4 8 3.6" 21" 2.4 23" N/A 45 PSI 1/4" BSPT
545457 6"-12" 6 12 5.6" 23" 4.2 25" N/A 45 PSI 1/2" BSPT
545458 8"-16 8 16 7.6" 25" 6.6 27" N/A 45 PSI 1/2" BSPT
545460 14"-24" 14 24 12.7" 34" 18.5 36" N/A 45 PSI 1/2" BSPT
545464 20"-40" 20 40 18.6" 47" 38 49" N/A 45 PSI 1/2" BSPT
545465 24"-48" 24 48 22.6" 59" 86 61" N/A 36 PSI 1/2" BSPT
545467 30"-60" 30 60 23.6" 91" 143 93" N/A 22 PSI 1/2" BSPT
545783 32"-72" 32 72 23.6" 118" 232 121" N/A 22 PSI 1/2" BSPT
545785 40"-96" 40 96 37.8" 158 706 160" N/A 15 PSI 1/2" BSPT
SHOW METRIC
HIGH PERFORMANCE PIPE PLUGS WITH FLOW-THROUGH BYPASS
PART PLUG APPLICATION PLUG SIZE DEFLATED LENGTH BYPASS INFLATION
ITEM TYPE MIN. MAX. DIAMETER LENGTH  WEIGHT TOTAL SIZE REQUIRED PORT
# inch inch inch inch inch lbs inch inch PRESURE SIZE
545468 4"-8" 4 8 3.6" 21" 5.7 25" 1" MNPT 45 PSI 1/4" BSPT
545469 6"-12" 6 12 5.6" 23" 10 27" 1" MNPT 45 PSI 1/2" BSPT
545470 8"-16 8 16 7.6" 25" 14 29" 2" MNPT 45 PSI 1/2" BSPT
545472 14"-24" 14 24 12.7" 34" 36 38" 2" MNPT 45 PSI 1/2" BSPT
545474 20"-40" 20 40 18.6" 47" 69 51' 2" MNPT 45 PSI 1/2" BSPT
545475 24"-48" 24 48 22.6" 59" 102 63" 4"/6"/8" 36 PSI 1/2" BSPT
545476 30"-60" 30 60 23.6" 91" 165 95" 4"/6"/8" 22 PSI 1/2" BSPT
545784 32"-72" 32` 72 23.6" 118" 257 122" 4"/6"/8" 22 PSI 1/2" BSPT
545787 40"-96" 40 96 37.8" 158" 750 162" 4"/6"/8" 15 PSI 1/2" BSPT
SHOW METRIC

BACK PRESSURE MEASURED IN DRY PIPE (PSI)

PIPE 4" 6" 8" 10" 12" 14" 16" 20" 24" 32" 40" 48" 52" 56" 60" 64" 68" 72" 80" 86" 96"
PLUG                                          
4"-6" 38 30 24                                    
6"-12"   38 34 26 23                                
8"-16"     38 34 30 27 23                            
14"-24"           38 36 29 24                        
20"-40"               38 36 24 14                    
24"-48"                 30 27 22 14                  
30"-60"                   17 16 14 13 11 10            
32"-72"                   19 17 16 14 13 11 10 9 7      
40"-96"                     13 13 13 13 11 11 10 10 9 7 7
SHOW METRIC
 

High Performance Pipe Plug

 

ACCESSORIES
Proprietary inflation accessories for High Performance pipe plugs are required for use.

INFLATION CONTROLLER & HOSE
PART
DESCRIPTION
SIZE
WEIGHT
547645
CONTROLLER
45 PSI
2.2 lbs
547646
CONTROLLER
36 PSI
2.2 lbs
547647
CONTROLLER
22 PSI
2.2 lbs
547650
CONTROLLER
15 PSI
2.2 lbs
547714
HOSE, BLUE
3/8"x32'
4.4 lbs
547715
HOSE, BLUE
1/2"X32'
8 lbs
SHOW METRIC

Protective Sleeves add a layer of protective rubber to the pipe plug. Install on pipe plugs when premature wearing or abrasion is present or whenever longer life is required.

Protective SleeveProtective Sleeve Installed

PROTECTIVE SLEEVE
PART
SIZE
LENGTH
THICKNESS
WEIGHT
#
RANGE
mm
mm
kg
531489
4-8"
16"
1/8"
0.3
525342
6-12"
20"
3/16"
1
515570
8-16"
24"
1/4"
1.6
536435
300-325
25"
1/4"
2.8
510395
14-24"
32"
1/4"
8 lbs
510396
15-30"
40"
1/4"
41 lbs
510397
20-40
44"
1/4"
12 lbs
527496
24-48"
52"
3/8"
41 lbs
510399
30-60"
84"
3/8"
54 lbs
535884
32-72
92"
3/8"
65 lbs
SHOW METRIC

LIFT HOSE

Lift hose /ropePlug with lift hose
Lift Hose rope and hose combination keeps hoses and lift rope together. Use with Inflation controller (shown below).

LIFT HOSE
PART #
LENGTH
WEIGHT
60957
16'
3.5 lbs
60958
32'
4 lbs
SHOW METRIC

INFLATION CONTROLLERS
Inflation Controller
Controller includes gauge, pressure relief, inflation valve and quick connect couplers.

INFLATION CONTROLLER
PART #
PRESSURE
WEIGHT
*N/A
45 PSI
2 lbs
60310
36 PSI
2 lbs
74609
22 PSI
2 lbs
74653
15 PSI
2 lbs

SHOW METRIC
*Part Number Not Assigned, order by description.


NYTRILE RUBBER INFLATION HOSE.

Inflation Hoses
3/8”ID *Nytrile all-weather inflation hoses.
Choice of Black, Blue, Green, Yellow, or Red.
Select colors according to standard controller color coding.
Rubber hoses remain flexible from -40°F to +212°F (-40°C to 100°C).
Nytrile rubber is naturally resistant to oil & fuel.
*Black hose is Neoprene and approved for use in mines (MSHA approved).
Burst pressure, 1,000 PSI.

RUBBER INFLATION HOSES
PART #
LENGTH
COLOR
TYPE
77682s16
16'
Yellow
Interchange
77682s32
32'
Yellow
Interchange
76683216
16'
Red
Interchange
76683s32
32'
Red
Interchange
77679s16
16'
Blue
Interchange
77679s32
32'
Blue
Interchange
77680s16
16'
Green
Interchange
77680s32
32'
Green
Interchange
77678s16
16'
Black
Interchange
77678s32
32'
Black
Interchange
SHOW METRIC


Coupler types

 


REMOTE PLACEMENT ADAPTER WITH TELESCOPING ALUMINUM POLE

Remote Placement Adapter

Telescoping Pole

REMOTE PLACEMENT ADAPTER AND POLE
PART #
DESCRIPTION
WEIGHT
503403
FITS 4"-8" PLUGY
2 lbs
503404
FITS6"-12", 8"-16", 12"-21" PLUGY
2 lbs
503407
FITS14"-24", 15"-30" PLUGY
5 lbs
130-6
8'-20' Telescoping Pole
5 lbs
SHOW METRIC

 


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